Halaal FarmsHatchery · Kasoa, Ghana
Incubation

Building a DIY Egg Incubator in Ghana on a Budget

Halaal Farms hatchery teamOpeikuma, Kasoa · · 10 min read
Chicks hatching among eggs inside an incubator

Short answer: A homemade incubator can hatch well if it holds about 37.5 °C at egg height, keeps humidity in a usable band and moves the eggs. Build it from a thick-walled, tightly sealed box with a proper digital thermostat and a small fan, then run it empty for three days before any fertile egg goes in. Most failures come from the heater, the probe position and the lid seal, and you can check all three before you spend money on eggs.

Key takeaways

  • Spend first on the thermostat, the probe and the hygrometer, because those three tell you what the machine is doing.
  • Put the probe at egg height in the middle of the tray, not on the wall beside the bulb.
  • A lid that does not seal costs you heat and humidity every hour, so fix the seal before anything else.
  • Run the machine empty for at least three days and log the readings before a single fertile egg goes in.
  • Use cheap eggs for your first runs. A machine that is still learning should not cook your best stock.

What a homemade machine has to do

A machine does four jobs, and a box that does only one or two of them will still lose eggs. It holds the air near 37.5 °C at egg height. It keeps humidity in a band you can reach, roughly 50 to 60 per cent through the first 18 days. It moves the eggs, either with a tilting tray or with your hand. And it lets fresh air in, so the developing embryo gets enough oxygen as it grows.

A broody hen does all four without thinking. Her body is the thermostat, her feathers are the insulation, and she shifts the eggs several times a day. Your box has none of that. Every job needs a part you chose on purpose, and every part can fail on a night when you are asleep. If you want the background on how a machine copies the hen, our explainer on how an egg incubator works goes through the parts one by one. This guide is about building one that does the work.

The same three faults come up again and again when farmers show us their homemade boxes. The heater runs hot in one corner. The probe sits where it reads the wall rather than the eggs. And the lid lets in enough room air to drop the humidity overnight. The table further down lists each part and what to check on it.

The box: insulation first, then size

The cheapest body for a first machine is a thick polystyrene cooler, the white kind fish sellers and produce traders use to carry stock to market. Its walls hold heat well, so the heater works less hard, and a good lid keeps warm moist air inside. A wooden cabinet works too, if you line it with board or foam. A plywood box with no lining will swing several degrees between the afternoon and midnight, and you will spend your nights chasing it.

Whatever box you choose, test the seal before you cut a single hole. Close the lid on a sheet of paper and try to pull the paper out. If it slides free without resistance, the seal is leaking. Fix that with foam strip or a rubber gasket before you fit the heater. A leak costs you the same heat and humidity every hour, however well everything else is set up.

For a first machine, a capacity of about 60 eggs is a sensible size. It is big enough to teach you the routine and small enough that you can see every egg when the lid comes up. Bigger boxes give you more corners to check and a slower response every time you open the lid.

The heater and thermostat, where most homemade machines go wrong

Use a gentle, even heat source. In most homemade machines that means a 40 to 60 watt incandescent bulb in a metal guard, mounted so it does not touch the box wall and does not hang over one corner. A low-wattage heating element works too, if you can source one that is rated for the job. Avoid anything that glows red and throws its heat at one spot. Those hot spots are where the eggs at one end of the tray die first.

Eggs under heat lamps inside an incubator
Eggs under heat lamps inside an incubator

The thermostat is the part to spend most on. A cheap bimetal switch opens and closes at points you did not choose, and the temperature can swing by several degrees between cycles. A digital controller with a separate probe is the safer choice, as long as you can read its display and set it without guessing. Check the setting range in the manual before you buy, and make sure it will hold 37 to 38 °C without cutting out at the first warm afternoon.

Seat the probe on the tray with its tip level with the top of the eggs, near the middle of the load. Do not tape it to the lid, and do not let it touch the wall beside the bulb. A probe on the wall tells you the wall is warm, which you already knew, and tells you nothing about the eggs.

A small fan and two vents, and why still air needs care

A small computer fan on a low setting, run from its own 12 volt supply, spreads the heat so the corner nearest the bulb does not run hotter than the far corner. Many keepers find that a fan at about half speed is enough. If it is loud or pushes the eggs around, turn it down, but do not switch it off for good. A machine with no air movement grows warm pockets, and the embryos starve for oxygen as they get bigger.

Drill two vent holes, one high and one low, on opposite sides of the box, and stop them with a plug of cloth or a cork. Keep them mostly closed in the first week, because the embryo needs very little oxygen then, and open vents pull humidity out of the box. Open them a little more as the eggs get heavier and the embryos use more air in the second half of the incubation. Your exact setting depends on the size of the box and the room, so write down what you do and what the hygrometer reads afterwards.

The parts list, and what to check on each one

Lay the parts out on the bench before you assemble anything. Run the machine for an hour with the table in front of you, and fix each problem you find before you move on.

PartWhat it doesWhat goes wrongCheck before the first set
Insulated box and lidHolds heat and moistureGaps let heat and humidity escapePaper test on the seal, no light at the edges
Bulb in a metal guardSupplies warmthHot spot, scorched box wallBulb centred, guard secure, nothing touching it
Digital controller and probeHolds the set temperatureProbe reads the wall, not the eggsProbe at egg height, agrees with a second thermometer
Small fan on lowSpreads heat and airToo strong dries the eggs; none leaves warm pocketsCorner readings within about one degree
Water tray or spongeSets the humidityToo little wet surface, dry membranesHolds 50 to 60 per cent through the first 18 days
HygrometerShows the humidityReads wrong straight out of the boxAgrees with a second hygrometer within a few points
Tilting tray or egg rackMoves the eggsJams, or tips eggs against the wallTilts both ways by the same amount

Water trays: the humidity you can actually reach

Humidity in a homemade machine follows the wet surface the air can reach, not the amount of water you pour in. A deep bowl with a small opening gives you less moisture than a shallow tray with a sponge laid across it, because the sponge exposes far more wet surface. Start with a shallow tray along the floor of the box, and add a sponge only if the hygrometer stays low after a few hours.

Read the hygrometer at egg height, not on the lid, and check it at the same times you check the temperature. In the harmattan, when the outside air carries dust and very little moisture, many machines run short on humidity on the first night. Keep a second tray of warm water ready to slide in, rather than opening the lid to pour water over the eggs. Every opening drops the temperature and the humidity together.

The common mistake is chasing a humidity number on the first day and changing the water every few hours. Set the tray, leave it for a day, and then decide. Humidity moves slowly in a sealed box, so a reading that looks wrong at noon may be correct by evening. If the number refuses to settle, our guide to fixing humidity problems in an incubator works through the too-wet and too-dry cases.

Turning by hand, or a tilting tray you build yourself

Most homemade machines turn by hand unless you build a tilting tray with a hinge at one end and a lever or pin at the other. A tray like that is not hard to make from timber and a strip of hinge, and it works well if you use it every time. Hand turning works too, provided you commit to it. Pencil an X on one face of every egg, and an O on the other face, so a glance shows whether it has moved.

How often to turn, and why it matters from the first day to day 18, has its own guide. Read our egg turning guide before you set eggs in a homemade machine. A tray that tilts the wrong way or misses turns can do more harm than a tray that never tilts at all.

The three-day empty run before any egg goes in

Do not set a single fertile egg until the machine has run empty for at least three days and held steady. Three days shows you the night cycle, the afternoon sun on the box, and the drift that comes when the room cools after dark. Two days can look fine and still miss the cold hour before dawn.

Calibrate the thermometer before the run, too. Our piece on calibrating an incubator thermometer shows how to check it against a known reference. Then follow this routine:

  1. Seat the probe where the eggs will sit, with the fan running and the lid closed.
  2. Run the machine overnight and let it settle for at least two hours before the first reading.
  3. Read the temperature and humidity at 6 am, midday, 6 pm and 10 pm, and write each reading down.
  4. Measure the corners as well as the middle, and note any corner more than about a degree away from the probe.
  5. If the temperature swings by more than about a degree, fix the bulb height, the fan speed or the seal before going further.
  6. Only when three days of readings look steady, load the trays with the eggs pointed end down.

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What to spend on, and what you can save on

Spend on the controller, the probe and the hygrometer. These three parts tell you what the machine is doing, and a machine you cannot read is a machine you cannot trust. Save on looks. A plain box with a good seal beats a smart-looking one with a gap in the lid, and a homemade tilting tray works as well as a bought one if it moves smoothly.

The eggs are the expensive part, not the cabinet. A homemade machine that cooks one set of good fertile eggs wastes more money than a better controller would have cost. For your first two runs, use the cheapest eggs you can get that are reliably fertile, and set your best stock only once the readings have been steady for a full week. It is also the cheapest way to learn the routine before the stakes rise.

If you buy eggs for the trial, our fertile eggs page explains what we supply. Ask us about storage before you set them. Eggs held too long or too warm lose hatchability before they reach the machine, and no machine can reverse that.

A worked example from a first test run

Suppose a farmer builds a 60-egg cooler machine on a Saturday and starts the empty run that evening. The first reading at 6 am shows 37.1 °C at the probe. By midday, with the sun hitting the lid, it reads 38.4 °C. At 6 pm it is back to 37.3 °C, and at 10 pm it has dipped to 36.6 °C as the room cools. The humidity reads 44 per cent in the morning and 58 per cent at night.

That midday-to-night swing is more than the machine should show. The farmer moves the bulb a few centimetres further from the wall, turns the fan down a notch and adds a foam strip to the lid. The next day the spread across the whole day is about 1.5 degrees, and the humidity holds between 52 and 56 per cent. That is good enough to set eggs, and the farmer writes the final settings into the log so the next run starts from the same place.

Your numbers will differ, and the sun on your box will differ too. The pattern is what matters. Find the hour when the machine moves most, fix the cause, and check again before you trust the eggs.

Reading the eggs when a first set fails

When the first set fails, the eggs tell you more than the machine does. Clear eggs with no sign of veining at about day seven usually point to fertility or storage, not to the box. Embryos that stop developing around days 10 to 12 often point to heat that ran high for a few hours. Chicks that pipped but could not zip out, with membranes dried hard against the shell, often point to humidity that fell too low in the last days.

Write down what you find in each group, then change one setting at a time before the next set. Changing the bulb, the water and the vents in the same week tells you nothing, because you cannot tell which change helped.

When to stop building and start buying

A homemade machine suits a farmer who sets a few trays a year and can sit down with the readings every evening. If you are setting every fortnight, or cannot afford to lose a set to a power cut, a machine with a proper controller and a backup plan will pay for itself sooner than you expect. Our guide to incubating through power cuts sets out the backup options for Ghana's supply.

You can also skip the machine altogether. Our egg hatching service is the route if you would rather not run a cabinet at all. If buying chicks is the better call for this season, our day-old chick prices page lists the current starting prices, updated for October 2026. Not sure which route fits your flock or your power supply? WhatsApp us on +233 24 915 1503 and describe both. If you decide to buy, the order form is the quickest place to start, and the quote comes to you in writing first.

Questions farmers ask

Can I use a cooler box as an incubator?

Yes. A thick polystyrene cooler makes a workable body for a first machine because its walls hold heat well. It only works if the lid seals tightly and you add a controller, a small fan and a hygrometer. Run it empty for at least three days before you set any eggs, and expect to adjust the bulb position and the vents for your room.

What thermostat should I buy for a homemade incubator?

Choose a digital controller with a separate probe rather than a basic bimetal switch. It should hold 37 to 38 °C without wandering and be easy to set. Check the setting range in the manual, put the probe at egg height rather than on the wall, and compare its reading against a second thermometer before you rely on it.

How hot should a homemade incubator run for chicken eggs?

Aim for about 37.5 °C at egg height during the setting phase, measured in the middle of the tray. Corners can differ by about a degree, and that is normal. Guinea fowl and turkey eggs run on slightly different settings, so check the species guide before you use the same machine for them.

Does a homemade incubator need a fan?

Most do better with a small fan on low speed. It spreads the heat so no corner runs hot, and it stops warm pockets forming where stale air sits. Keep it on a low setting and do not switch it off for good. A fan that is too strong dries the eggs, so watch the humidity after you fit one.

How long should I test a homemade incubator before I set eggs?

Give it at least three empty days, with readings at dawn, midday, evening and late night. Three days shows the cycle of the room, including the cold hour before sunrise. If the temperature swings by more than about a degree in that time, fix the cause before you load a single tray.

Can a homemade incubator hatch as well as a bought machine?

It can, if the temperature and humidity stay steady and you keep records. A bought machine usually gives you a better controller, tighter seals and more even air. Your results depend more on the eggs, how they were stored and the readings you take than on the price of the cabinet.

Where can I get day-old chicks if my first hatch fails?

Keep your records and WhatsApp us on +233 24 915 1503. We can quote day-old chicks from our hatchery or from imported stock, and the quote arrives in writing first. Our day-old chick prices page lists the current starting prices for each breed.

Written by the Halaal Farms hatchery team

We hatch and import day-old chicks in Opeikuma, Kasoa and deliver to farmers in all 16 regions. Questions about this guide? WhatsApp us on +233 24 915 1503.

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